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GMP原核及酵母原液生产

基于独立微生物种子建库车间+特有专利发酵后处理多工艺平台
保障零偏差、高合规原液供给

Research
Platform

Platform Introduction

The eukaryotic drug substance production line adopts the Quality by Design (QbD) philosophy. Differences across projects and product varieties are taken into full consideration since conceptual design. It supports clinical and commercial manufacturing of biomolecules including mAbs, bsAbs and fusion proteins expressed in mammalian cells, in compliance with GMP requirements of NMPA, FDA and EMA.
The maximum single-batch culture scale is 2000L. The ATF perfusion process is available for 500L perfusion culture or N-1 perfusion high-density inoculation to enable continuous batch production.

Service
Process & Content

Service Process and Content
  • Seed Revival
    Seed Revival
    01
  • Cell Culture
    Cell Culture
    02
  • Clarification Filtration
    Clarification Filtration
    03
  • Chromatography
    Chromatography
    04
  • Viral Filtration
    Viral Filtration
    05
  • Ultrafiltration Concentration
    Ultrafiltration Concentration
    06
  • Step-wise Scale-up

    50L Rocker → 250L/2000L SUB → 2500L Tank, enabling seamless transition from seed stage to large-scale production with a maximum annual capacity of 16 batches.
  • Closed Transfer

    Buffer and intermediate products are transferred via through-wall pipelines to reduce open operations and maintain a sterile environment.
  • Intelligent Control

    Key process equipment is remotely monitored with data acquisition and backup via SCADA and Emerson Delta V systems.
  • Flexible Process with Controllable Cost

    Single-use liquid preparation and storage systems ensure process flexibility, effectively control costs and eliminate the need for cleaning validation.
  • Comprehensive Quality System

    Compliant with GMP requirements of FDA, NMPA and EMA based on ICH Q10 and ICH Q7.

Platform
Highlights

平台亮点
Industrial Scale Support

近1000㎡符合cGMP要求的真核原液生产区域,满足50L、250L、500L及2000L等多规模原液生产,设计独立的C级细胞接种、D级反应器培养间及独立的上、下游生产区域,并将下游病毒灭活前和病毒灭活后区域分开。

  • 50L ROCKER
  • 250L SUB
  • 500L SUB
  • 2000L SUB
Innovative Perfusion Culture

The process design incorporates fed-batch with gravimetric and bleeding interlock functions. Load cell, peristaltic pump and pressure sensor functions are integrated into the reactor control interface. ATF or TFF systems are applied for perfusion harvest, and customized process bags are available. Optional N-1 perfusion combined with N-stage high-density inoculation can improve protein expression yield.

Advanced Upstream and Downstream Equipment

Single-use solution preparation systems with flexible adjustable volumes. Imported testing equipment is deployed. Process equipment includes multi-size chromatography systems, automatic ultrafiltration and DF/VF systems, compatible with various holders and membrane cassettes.

  • HiRes Automated Cell Counter
  • Cedex Bio Biochemical Analyzer
  • Shaker
  • Depth Filtration
  • Dual-Pump Chromatography System
  • Viral Filtration System
  • Ultrafiltration System
  • Chromatography Column